Mechanical and Materials Engineering Homework Solutions
Problem
#37751

Manufacturing Processes

Please answer the following questions:
Certain manufacturing processes have the following characteristics described below.

Please characterize the process in terms of : Type of process, state of workpiece material and the type of process energy used.

1. A metal is cast into a mold and solidifies
2. A metal bar is reduced from 2.5 in diameter to 1.5 in diameter
3. Two steel bars are welded together
4. A nickel alloy is joined to a steel alloy at a temperature below their respective melting points
5. A nickel coating is electrochemically deposited on to a steel substrate
6. A polymer + curing agent is forced into a spherical die and cured
7. An aluminum alloy casting is solution treated, quenched and aged
8. A hot gas torch is used to remove a square section from a larger sheet of steel
9. A nickel coin is produced via a stamping operation
10. A steel surface is exposed to a high temperature mixture of methane and hydrogen gas
11. A plasma sprayed coating is deposited on to a nickel alloy blade
12. A threaded bolt is produced in a lathe

Attached file(s):
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esm 355 8(manufactring).doc  View File

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esm 355 8(manufactring).doc
Please answer the following questions:

Certain manufacturing processes have the following characteristics
described below.

Please characterize the process in terms of : Type of process, state of
workpiece material and the type of process energy used 

A metal is cast into a mold and solidifies

 

A metal bar is reduced from 2.5 in diameter to 1.5 in diameter

 

Two steel bars are welded together

 

A nickel alloy is joined to a steel alloy at a temperature below their
respective melting points

 

A nickel coating is electrochemically deposited on to a steel substrate

 

A polymer + curing agent is forced into a spherical die and cured

 

An aluminum alloy casting is solution treated, quenched and aged

 

A hot gas torch is used to remove a square section from a larger sheet
of steel

 

A nickel coin is produced via a stamping operation

 

A steel surface is exposed to a high temperature mixture of methane and
hydrogen gas

 

A plasma sprayed coating is deposited on to a nickel alloy blade

 

A threaded bolt is produced in a lathe
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